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Blade Specification Guide

Complete Guide to TCT Saw Blade Specifications: OD, Kerf, Bore, Teeth, Hook Angle, Coating and Carbide Grade

A complete industrial glossary for TCT saw blade specifications, explaining OD, kerf, bore, tooth count, hook angle, coating, carbide grade and how to match a blade to metal cutting applications.

Practical takeaway:

TCT saw blade specifications are not just catalog numbers. OD, bore, kerf, tooth count, hook angle, coating and carbide grade must be matched to the saw machine, material, workpiece shape, wall thickness, RPM, feed and cut-quality target.

Why TCT saw blade specifications matter

A TCT saw blade is a tungsten carbide tipped circular saw blade. In metal cutting, it is usually purchased by specification: outside diameter, bore, kerf, tooth count, maximum RPM, material application and sometimes coating or carbide grade.

The problem is that many buyers read the number line on the blade but do not understand how each specification affects cutting. A blade marked 355 x 25.4 x 90T may look simple, but it still does not tell you whether it is right for stainless tube, carbon steel profile, solid bar or thin sheet unless the tooth geometry, kerf, coating, RPM and application rating are also known.

Good suppliers read TCT saw blade specifications as a system. The blade must fit the machine mechanically, cut the material safely and produce the required cut quality at a realistic cost per cut.

TCT saw blade specification glossary

SpecificationWhat it meansWhy it matters in metal cutting
OD / outside diameterThe full blade diameter, usually shown in mm or inches.Controls machine fit, cutting depth, surface speed and the correct RPM range.
Bore / arbor holeThe center hole that mounts on the saw spindle.Must match the machine arbor. A wrong bore creates unsafe mounting and runout risk.
KerfThe width of cut made by the tooth tips.Affects material loss, cutting force, chip volume, heat and machine load.
Plate thicknessThe steel body thickness behind the carbide tips.Works together with kerf to control stiffness, clearance and stability.
Tooth count / ZThe number of teeth around the blade.Controls chip load, burr tendency, heat, feed feel and the number of teeth engaged in the workpiece.
Hook angle / rake angleThe angle of the tooth face relative to the blade radius.Controls how aggressively the tooth enters the material and whether the cut feels stable or grabby.
Tooth geometryThe grind form, such as TCG or other metal-cutting grinds.Determines edge strength, chip formation, surface finish and durability.
CoatingA surface treatment such as TiN, PVD or application-specific coating.Reduces friction, helps chip flow and improves heat and wear resistance in suitable applications.
Carbide gradeThe carbide tip material selected for toughness, wear resistance and heat resistance.Affects edge life, chipping resistance and performance on steel, stainless steel or abrasive materials.
Practical reading

A blade specification is not a recommendation by itself. The same OD, bore and tooth count can be correct for one saw and wrong for another if RPM, material, wall thickness, clamping or coolant are different.

Real public specification examples

Published exampleWhat the specification showsBuyer lesson
Evolution 355 mm 90T thin steel TCT bladeThe product is described with 355 mm diameter, 90 teeth, 25.4 mm bore and a narrow kerf.Diameter, bore and teeth appear in the product name because they are the first fit-check buyers make.
DRYTECH TCT metal cutting tableThe table lists OD, bore, kerf, teeth and application, including steel, thin steel and steel-stainless combinations.Industrial blade catalogs usually separate application by material and section, not by diameter alone.
LENOX metal cutting circular saw bladeThe blade is carbide tipped and titanium nitride coated for metal cutting.Coating and tip material are selling points because build-up, heat and burrs are real buyer concerns.
Kinkelder TCT solid stationary bladesSelection is described through body design, tooth design, tooth material and coating.Production cutting requires a system match, especially for solid steel bars and dense materials.

How to read a TCT saw blade specification before buying

  1. Confirm the saw machine accepts the blade OD and bore.
  2. Check maximum RPM against machine RPM and blade diameter.
  3. Confirm kerf and plate thickness are suitable for machine power and cut stability.
  4. Select tooth count by workpiece section, not by habit.
  5. Match hook angle and tooth geometry to material and feed style.
  6. Choose coating and carbide grade according to heat, wear, stainless content and production volume.
  7. Ask for a starting cutting condition rather than only a price.

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Send OD, bore, kerf, tooth count, machine model, RPM, material grade, workpiece size and your current cutting problem. Ciswerk can help turn the specification into a practical blade recommendation.

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